Engineering

The science of flow

German turbine engineering, built for the water — not against it. Every component, every specification, every design decision has a reason. Here is ours — and every number on this page is sourced from BINDER's own product documentation.

01

The turbine advantage

Most counter-current systems drive a high-pressure pump through a narrow nozzle. The output is a concentrated jet — fast, noisy, and exhausting to swim against. A turbine works differently. A wide axial impeller rotates slowly and moves an enormous column of water in a broad, even flow, the same hydrodynamic principle used in hydroelectric plants and river weirs. The result is a current, not a jet. You swim in it, not against it.

A river, not a hose.

The turbine produces a wide, smooth current that feels like an open-water swim. That is not a marketing line — it is what the physics actually does.

At the upper end of the HydroStar range

Peak flow volume
1,200m³/h (BGA 1200)
Current speed
1.0–3.2m/s
Rated power band
1.35–6.8kW
Electrical supply
230 V50 Hz, 16 A
Motor
24 V DCbrushless, seal-less
Energy vs pump-jet
up to −80% electricity
02

Turbine versus pump-jet

The difference is not incremental — it is physical. Understanding why turbine swimming feels natural explains why pump-jet swimming feels forced.

BINDER turbine

  • Wide, column-shaped current — no targeting required
  • Smooth flow that supports correct swimming technique
  • Stepless speed, 1.0–3.2 m/s
  • 230 V standard household supply — no high-voltage connection
  • Up to 80 % less electricity than pump-jets for comparable flow
  • Low-noise underwater operation
  • Optional RGB LED lighting integrated into the installation shaft
  • BINDER24 app with user-defined training programs

Conventional pump-jet

  • Narrow high-pressure stream — precise positioning required
  • Turbulent, uneven flow that fights technique
  • Limited, often stepped speeds
  • Frequently requires a three-phase high-voltage supply
  • Significantly higher running cost
  • Audible pump noise and vibration
  • Lighting is a separate accessory
  • Basic on/off control

Why the physics wins

An axial turbine rotates in the direction you swim. Nearly all of its rotational energy becomes linear flow. A pump-jet has to accelerate water through a constriction and redirect it through a 90° elbow — every bend is wasted energy, dissipated as heat and turbulence.

03

The HydroStar range

HydroStar is BINDER's built-in line, installed during new pool construction or major renovation. Eight models cover everything from a starter family pool to a professional training facility. Every model uses the same turbine principle — the difference is flow volume, not philosophy. All BGA models share a 230 V single-phase supply, a 24 V DC brushless motor, a water temperature range of 5 °C to 40 °C, and compliance with DIN VDE 0100-702 for pool electrical safety.

Rated specifications per model — BINDER technical data

BGA 160 (S)

Flow m³/h

50 – 160

Rated power

1.35 kW

Motors

1

Best fit

Basic training, family, compact pools

BGA 215 (S/M)

Flow m³/h

50 – 215

Rated power

1.5 kW

Motors

1

Best fit

General fitness, most private pools

BGA 275 (M)

Flow m³/h

80 – 275

Rated power

1.7 kW

Motors

1

Best fit

Enhanced fitness, larger private pools

BGA 320 (L)

Flow m³/h

100 – 320

Rated power

2.7 kW

Motors

2

Best fit

Advanced training, twin-turbine

BGA 430 (L)

Flow m³/h

100 – 430

Rated power

3.0 kW

Motors

2

Best fit

Advanced to competitive training

BGA 550 (L)

Flow m³/h

160 – 550

Rated power

3.4 kW

Motors

2

Best fit

Competitive training, high-demand pools

BGA 600

Flow m³/h

160 – 600

Rated power

3.4 kW

Motors

1

Best fit

Professional single large turbine

BGA 1200

Flow m³/h

160 – 1200

Rated power

6.8 kW

Motors

2

Best fit

Standard counter-current system with a flow rate of 1,200 m³/h

Current speed across the range: 1.0–3.2 m/s. Rated current draw 6–32 A depending on model. Every value above is taken from BINDER's published HydroStar technical data sheet.

04

Materials and construction

BINDER uses V4A stainless steel (316 Ti / 316 L grade) and high-grade plastics throughout. There is no galvanic coating to fail, no sacrificial anode to replace. The motor itself is the quiet centrepiece of the design.

What each component is made of

Installation shaft and cover plate

V4A stainless steel (316 Ti / 316 L), or high-grade plastic variant

Impeller housing

Marine-grade stainless or reinforced plastic, depending on model

Motor

Brushless DC, 24 V — no dynamic shaft seal, no brushes, no scheduled servicing

Bearings

Maintenance-free sliding bearings, water-lubricated

Electronics

Motor controller with current and temperature monitoring

Seal-less by design

A dynamic shaft seal is the single most common failure point in traditional pool pumps. BINDER's brushless DC motor has none. The problem was removed rather than maintained around.

05

Energy

Efficiency is not a feature on top of the turbine. It is what the turbine is. Move the same volume of water with less energy, and the electricity bill follows.

Energy reduction
up to 80 %

Compared to equivalent pump-jet systems delivering similar flow (BINDER manufacturer data).

HydroStar PRO: the worked example

A 15 kW pump-jet versus HydroStar PRO at 1.5 kW — 100 days per year, 10 hours per day, at €0.40 / kWh.

Rated power

15 kW1.5 kW

Operation

100 days × 10 h / year100 days × 10 h / year

Electricity tariff

€0.40 / kWh€0.40 / kWh

Annual electricity cost

€6,000€600

One tenth the running cost for comparable flow.

Why an axial turbine uses less power

An axial impeller rotates in the direction you swim. It pushes a wide column of water forward with almost no change of direction. A pump-jet has to accelerate a small volume of water to high speed through a nozzle and then redirect it 90°. Every restriction and every bend is wasted energy.

06

Installation and requirements

A HydroStar install is engineering, not construction. On a pool prepared for it, professional installation takes roughly three hours.

Pool dimensions

HydroStar — minimum length

4.5 m

HydroStar — minimum width

2.5 m

EasyStar (retrofit) — minimum length

5.0 m

Minimum swimmer distance from turbine

1.5 m

Recommended turbine centreline

0.3 – 0.5 m below waterline

LittleStarlet footprint

Ø 25 cm × 40 cm — plug & play

Electrical requirements

Supply voltage

230 V, 50 Hz

Circuit protection

16 A inert fuse, RCD ≤ 30 mA residual

Motor voltage

24 V DC (brushless)

Motor cable run

Up to 30 m total with 16 mm² finely stranded cable

Standard

DIN VDE 0100-702 pool electrical compliance

Control cabinet

The control cabinet mounts on four Ø 8 mm screws in a dry, well-ventilated room within 10 m of the pool. Cable entries on the underside; ambient operating range 0 °C to 30 °C. It does not need a dedicated plant room — any dry utility space within range qualifies.

Certified installation

Reon Living installs exclusively through technicians trained by BINDER. Warranty coverage, safety compliance, and flow geometry are only as good as the hands that fit the system.

07

Controls and the BINDER24 app

A turbine is a mechanical system. BINDER wraps it in a control platform that turns it into a piece of wellness infrastructure.

Ways to control a HydroStar

Radio remote (standard)

Waterproof fob supplied with every system. Effective range up to 50 m under ideal conditions.

PIEZO Tri switch (optional)

Solid-state poolside button — no moving parts, no wear.

BINDER24 app (optional)

iOS and Android. Adjust speed, build custom training programs, control LED lighting, save sessions. Requires local network.

BOB optical control panel (optional)

Dedicated LED panel for the pool edge.

External / building integration

External control devices can be wired in for integration with smart home or building management systems.

What the platform does

Stepless speed

Continuous control across the full current range — no fixed steps.

Training programs

Build sessions with interval, recovery, and cool-down phases. The system executes them.

RGB LED lighting

Optional LED illumination integrated into the installation shaft and turbine ring.

Safety shutoff

Automatic shutdown after 180 minutes of continuous operation, with immediate restart.

08

Operating conditions and warranty

Rated operating conditions

Water temperature

5 °C to 40 °C

Water chemistry

pH 7.0 – 7.2, free chlorine 0.3 – 2.0 mg/l

Salt concentration

≤ 0.4 % (for higher salt, contact BINDER directly)

Immersion depth

0.2 m to 1.0 m submerged — turbine centreline 0.3 – 0.5 m below waterline

Control cabinet ambient

0 °C to 30 °C

Standards

DIN VDE 0100-702 pool electrical compliance

Warranty, in writing

BINDER covers every HydroStar system with a 3-year standard warranty. That is not a marketing gesture. It is BINDER telling you in writing how long they expect their own engineering to last.

Every number on this page, sourced

Specifications and operating ranges come directly from BINDER's own product documentation: the HydroStar technical data sheet, the HydroStar installation manual, and the product flyers for HydroStar, EasyStar, and LittleStarlet. If you would like to see any source document, ask us and we will share it.